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Mechanical Cladding

StoneClip 8mm Testing
StoneClip 10mm Testing

StoneClip 8mm Testing

 

This is a point by point display of the testing of the 8mm StoneClip mechanical fixing brackets:

 

 

Picture 1: Shows the 4 Bottom StoneClips that act as the support rail, as the test was started 100mm up from concrete floor. They are at 250mm centres.

 

Picture 2: Shows the three 6.5mm x 36mm zinc alloy pins that are holding the base plates of the StoneClip in place.

 

Picture 3: Shows a close up of the StoneClip in place front the top of the first row, with the two pins that a securing it place, the pins can either be positioned like this or horizontal (3 fixing pins) to the panel. This depends where plumb is on the panel being fitted.

 

Picture 4: This is a reverse photo of the two types of 8mm StoneClips - the Intermediate and the Top & Bottom.

 

Picture 5: Shows one of the panels of sandstone (1000 x 500 x 100mm) on the work bench with kerfs ready for positioning on the wall with the StoneClip.

 

Picture 6: Shows the first panel of sandstone secured in place, held with 4 only intermediate StoneClip brackets on the bottom and 2 only on the top at 125mm in from each end.

 

Picture 7: Shows the second row of panels of stone in place and secured.

 

Picture 8: This is a photo of the third row of panels in place, showing that they are still in level as well as being in plumb.

 

Picture 9: This is a look behind the top of the third row and the bottom of the fourth row of panels being restrained by StoneClip, showing the void of 30mm and also that there is no distortion of the bracket, because at this point there is a downward load of 470kgs, but in actual fact, the load is equally shared by each layer of restraints, being the two StoneClips securing each panel with 2 fixings in place.
 

 

Picture 10: This shows the fourth row of panels secured with the StoneClip.

   

Picture 11: This shows the fifth row of panels secured with the StoneClip.

   

 

 

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StoneClip 10mm Testing

 

The object of this testing was to suspend 1000 x 500 x 30mm cladding off the substrate with a cavity of 100mm. Thus allowing the StoneClip to be suitable for use in areas of very cold climate that require the outer building skin to be clad with thermal insulation, such as is necessary in the snow country or areas like Canberra and also in area's of extreme heat that need cooling effect behind the cladding.

 

The following 10 photo's show the procedure that took place and the place that was used for the testing was the factory of Stonehouse Creations Pty Ltd at Beaudesert in QLD and is still in place for viewing

 

The testing is being suspended off the slab and not load bearing down to the footing (as was the case with the 8 mm testing). Also, only 2 StoneClips are used per panel where as you would in application use 3 in a stack stone situation and 4 when being laid in Ashlar or Brick Bond. Another requirement would be to use the LATERAL clips when in a job situation.

 

The load applied to the 10mm StoneClip being tested is 180kgs of weight per metre wide panel, per 2550mm high at 100 mm off substrate as against the 588kgs per metre wide per 2550mm high at 30mm off the substrate for the 8mm StoneClip. The 8mm StoneClip testing is equivalent to supporting a 30mm panel of stone at a distance of 80mm of the substrate.

 

This is a point by point display of the testing of the 10mm StoneClip mechanical fixing brackets:

 

 

Picture 1: Shows only 4 Top & Bottom brackets fixed to the substrate with 3 only 50 x 6.5mm zinc alloy fixings per fixing and mounted 50mm off the floor of the building.

 

Picture 2: Shows only 4 slots inserted into the panel to accommodate the 4 only bottom fixings and the 2 intermediate StoneClip fixings that will be holding the top of the first panel in a plumb position.

 

Picture 3: Shows two StoneClips holding the panel in a plumb position and ready to accommodate the second panel to be mounted above. There are only 2 fixings pins in each StoneClip holding all the panels in this testing.

 

Picture 4: Shows the 100mm cavity on the ruler held at the top of the first panel.

 

Picture 5: Shows the second panel held in place and plumb.

 

Picture 6: Shows the third panel being held in place, both plumb and level. At this point there is no sagging of the StoneClips and shows that the 2 StoneClips per panel are holding the weight of each individual panel.

 

Picture 7: Shows the fourth panel secured in place with 2 StoneClips per panel.

 

Picture 8: Shows a side view of the first 3 panels being held 100mm off the substrate with the StoneClips.

 

Picture 9: Shows the fifth panel of stone being secured in place with only 2 Top & Bottom StoneClips being used as lateral restraints as there is no place to secure them on top. Also shows the panels of stone secured with the 8mm StoneClips on the right.
 

 

Picture 10: Shows a side view of the 5 panels in place.

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DISCLAIMER: The StoneClips must be installed along the lines of the Engineers Detail, including the installation of angle restraints at each lift level and the use of the right fixing restraints.

© 2007 StoneClip
Page Last Updated: 19-Sep-2007
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